Winch Install done!

Started by GSPKurt, August 30, 2005, 03:14:39 PM

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GSPKurt

Here are some pix from my project yesterday- I installed a Warn 3.0ci winch on my Eiger. It wasn't very difficult, I just had to think it through before starting.

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Kurt Hargarten
2005 Suzuki Eiger 4X4 5 speed
Warn Winch

GSPKurt

The Eiger has a gasketed box at the rear of the bike. I put the contactor in there.

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Kurt Hargarten
2005 Suzuki Eiger 4X4 5 speed
Warn Winch

Qdawg76

looks good, just hope you never need to use it ;) lol
05 ATP 330
08 Polaris RZR 800
06 Predator 90
07 Polaris Outlaw 525

GSPKurt

#3
I cut a hole in the back of the box with a hole saw, ran the cables and then caulked it as best I could.

I mounted the hand-held remote receptacle on the plastic shroud for the speedo.

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Kurt Hargarten
2005 Suzuki Eiger 4X4 5 speed
Warn Winch

GSPKurt

#4
I mounted the handlebar switch on the left so I can operate the throttle and the winch at the same time if neccessary. This is per the Warn instructions.

Now that I am finished, it is time for

:E  and    :drink.gif :drink.gif :drink.gif !!

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Kurt Hargarten
2005 Suzuki Eiger 4X4 5 speed
Warn Winch

GSPKurt

Quote from: Flsportsman05 on August 30, 2005, 03:37:46 PM
looks good, just hope you never need to use it ;) lol

Thanks! I can't wait to try it out- on someone ELSE'S quad!!!!
Kurt Hargarten
2005 Suzuki Eiger 4X4 5 speed
Warn Winch

Kat1333

I know who you are referring to... ;D   Of course, Aaron and/or Kat (probably both) (on their sport quads) on their first ride out with the utes. ;) :-[  Oh well, I guess you will learn whether the winch works or not.  Keep on pullin'
and thanks for the vote of confidence GSPKurt
Not quadless any longer
TRX300EX Kat      ex-small Jr helmet
TRX400EX Aaron  cool metalic helmet
????????? Jason  helmet (everyone's for now)

GSPKurt

Quote from: Kat1333 on August 30, 2005, 04:16:44 PM
I know who you are referring to... ;D   Of course, Aaron and/or Kat (probably both) (on their sport quads) on their first ride out with the utes. ;) :-[  Oh well, I guess you will learn whether the winch works or not.  Keep on pullin'
and thanks for the vote of confidence GSPKurt

Now did I say anything about anyone in particular???
Nooooooooooooo, I didn't!
Kurt Hargarten
2005 Suzuki Eiger 4X4 5 speed
Warn Winch

Magnum330

Looks great it's always fun pulling others out of the mess they get into. Nice to have when your in a mess also.
Donnie
Meet ya out on the trail.

Seabeejim

Kurt,  Looks great, words of wisdom get some of that liquid electrical stuff and coat the connectors on the inside of your box with it.  It will get moisture in the box and connectors to the bolts need to be protected so it will keep working.  I fried one due to it rust and corroaded connectors and it is costly.
Jim
XR 50 with stickers and mods

jwscroll

I'll give ya a reason to need it on the next group ride at eureka.
Hold
On
Not
Done
Accelerating

gery350

hey this is klutchbuster350, me and rl400*mostly rl400* made my dad this sig. now lets see how long it takes him to notice lol
hey while im here...........klutchbuster rules!!!!!!
[url="http://i6.photobucket.com/albums/y235/klutchbuster350/gery350_3.gif"]http://i6.photobucket.com/albums/y235/klutchbuster350/gery350_3.gif[/url]

SSRancher

03' Rancher with lift, 26" vamps, clutch kit, jet kit,  warn un-locker, ramsey 2500lb, front spool locker, k&n filter, conferderate flag
98' Chevy S-10 4x4

GSPKurt

#13
Quote from: Seabeejim on August 30, 2005, 10:57:27 PM
Kurt,  Looks great, words of wisdom get some of that liquid electrical stuff and coat the connectors on the inside of your box with it.  It will get moisture in the box and connectors to the bolts need to be protected so it will keep working.  I fried one due to it rust and corroaded connectors and it is costly.
Jim

Jim-
You mean the main power lugs that the heavy cables are on? I put the rubber boots on the terminals, thats not enough? I'll get some liquid electrical tape at Wally World today. Yes it is costly :(- a new contactor is $100.00!  :( :'(  Could I smear some silicone grease on the lugs? I think it would be a bi*ch to get the nuts off the posts if I use the liquid elect. tape.
Kurt Hargarten
2005 Suzuki Eiger 4X4 5 speed
Warn Winch

GSPKurt

Quote from: jwscroll on August 31, 2005, 07:35:44 AM
I'll give ya a reason to need it on the next group ride at eureka.

Oh, Goody!!!! I get to use the new toy! b:r
Kurt Hargarten
2005 Suzuki Eiger 4X4 5 speed
Warn Winch

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